CCC Product Development Laboratory Capabilities

CCC's laboratory is a 10,000 square foot, on-site facility at the Waukegan headquarters building.  It is a full scale test lab for the development of new/improved products, and for testing physical, chemical, and conveying characteristics of various materials. Five test loops are available to convey material samples on site.

You are invited to visit the laboratory and witness samples of your materials being tested and to observe the behavior of your material in the conveying line under various conditions. If you cannot visit the tests can be videotaped and a copy sent to you.

Physical / Chemical Characterization
Tests Conducted On-Site
  • Bulk density
  • Particle density
  • Fluidizability
  • Sieve size distribution
  • Microscopic examination
    with digital photography
  • Set up/conditioning
  • Pick up velocity
  • Arching/ratholing index
  • Permeability/deaeratability
  • Moisture content
  • LOI or  unburnt carbon
Tests Conducted Externally
  • Material density
  • Particle size distribution under 44 microns
  • Scanning Electron Microscope (SEM) photography
  • X-Ray fluorescence (XRF)
  • X-Ray diffraction (XRD)
  • Free-lime test
  • Water tests -- Langelier's index, Ryzner stability index, Aggressiveness index
Conveying Test Loop Specifications
Dilute Phase Test Loop
(Pressure or Vacuum)
  • Material type Granular
  • Capacity: 1 ustph
  • Pipe size: 2 inch
  • Length: 100 ft
  • Elbows: 7
  • Downcomer: 7 ft
  • Riser: 8 ft + 18 ft
  • Variable speed blower
  • Variable speed screw feeder
  • Three sight glass sections
  • Load cells and pressure/vacuum transducers
  • Computerized data acquisition and control
Dense Phase
(DAC™ Bypass system)
  • Material type Granular
  • Capacity: 5 ustph
  • Pipe size: 4 inch
  • Length: 270 ft
  • Elbows: 7
  • Downcomer: None
  • Riser: 8.5 ft + 7 ft
  • Air flow control valves
  • Four sight glass sections
  • Load cells and pressure transducers
  • Pressure/air flow/ash feed measurement
Dense Phase
(MultiDAC™ system for powdery materials)
  • Material type: Powder
  • Capacity: 25 ustph
  • Pipe size: 6 inch
  • Length: 870 ft
  • Elbows: 18
  • Downcomer: 17 ft
  • Riser: 8 ft + 8 ft +14.5 ft
  • Air flow control valves
  • Six sight glass sections
  • Load cells and pressure transducers
  • Computerized data acquisition and control
Dense Phase
(DEPAC® system)
  • Material type: Powder and fine granular
  • Capacity: 10 ustph
  • Pipe size: 3 inch and 4 inch
  • Length: 500 ft
  • Elbows: 14
  • Downcomer: 15.5 ft
  • Riser: 8.5 ft + 7.5 ft + 15 ft
  • Air flow control valves
  • Five sight glass sections
  • Load cells and pressure transducers
  • Computerized data acquisition and control
Dilute/Dense Phase
  • Material type: Powder and fine granular
  • Capacity: 5 ustph
  • Pipe size: 3 inch
  • Length: 150 ft
  • Elbows: 3
  • Downcomer: 15.5 ft
  • Riser: 10 ft
  • Air flow control valves
  • Three sight glass sections
  • Load cells and pressure transducers
  • Computerized data acquisition and control
  • Pressure/air flow/ash feed measurement

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For further information, contact your local CCC Representative,
or E-mail your questions about testing material samples in the CCC Laboratory.

E-mail: sales@chicagoconveyor.com

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ALL RIGHTS RESERVED.
2100 Norman Drive West • Waukegan, IL 60085 • Phone: (847) 473-5900 • Fax: (847) 473-5705